{"id":2557,"date":"2023-10-05T17:10:53","date_gmt":"2023-10-05T15:10:53","guid":{"rendered":"https:\/\/www.cartaecartiere.com\/?p=2557"},"modified":"2023-10-05T17:10:53","modified_gmt":"2023-10-05T15:10:53","slug":"wire-drive-roll-roll-cover-q-drive-from-schaferrolls-impresses-with-doubled-running-time-and-reduced-costs","status":"publish","type":"post","link":"https:\/\/www.cartaecartiere.com\/en\/wire-drive-roll-roll-cover-q-drive-from-schaferrolls-impresses-with-doubled-running-time-and-reduced-costs\/","title":{"rendered":"WIRE DRIVE ROLL: ROLL COVER Q.DRIVE FROM SCH\u00c4FERROLLS IMPRESSES WITH DOUBLED RUNNING TIME AND REDUCED COSTS"},"content":{"rendered":"\n<p>The company noticed extreme wear in the Fourdrinier wire drive roll and the need of frequent roll replacement and associated new coatings. After a running for only six months the standard rubber was already so worn that a new cover was needed. <\/p>\n\n\n\n<p>Due to the complex replacement technology in this position, increased time and consequently high cost went hand-in-hand with a roll replacement, as the Fourdrinier also needed to be replaced. To extend the service life, <strong>Sch\u00e4ferRolls<\/strong> recommended changing to a roll cover material with significantly better transfer of the drive energy, a reduction of shrinkage and roll cover wear resulting from this. The results speak for themselves: after running for 243 days there were no measurable signs of wear or abrasion, particularly in the previously critical edge areas. <\/p>\n\n\n\n<p><strong>Andy Redenz, Master MTA at LEIPA in Schwedt <\/strong>confirmed: \u201cThe cover on the roll was checked again on 2 February 2021 after 243 days of running. Apart from some discoloration, no areas have shrunk or become worn on the operator or drive-side screen edges. The cover still looks good\u201d (Fig. 1). <\/p>\n\n\n\n<p>Consequently, the desired running time of 12 months can be reached along with further operation after grinding. The costs are also convincing: Just over EUR 20,000 have been saved by using the new Q.drive roll cover material (Fig. 2) and as a result of this all of the replacement rolls have already been changed to Q.drive.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"379\" src=\"https:\/\/www.cartaecartiere.com\/wp-content\/uploads\/2023\/10\/schaffer-1024x379.jpg\" alt=\"\" class=\"wp-image-2566\" srcset=\"https:\/\/www.cartaecartiere.com\/wp-content\/uploads\/2023\/10\/schaffer-1024x379.jpg 1024w, https:\/\/www.cartaecartiere.com\/wp-content\/uploads\/2023\/10\/schaffer-300x111.jpg 300w, https:\/\/www.cartaecartiere.com\/wp-content\/uploads\/2023\/10\/schaffer-768x285.jpg 768w, https:\/\/www.cartaecartiere.com\/wp-content\/uploads\/2023\/10\/schaffer-1536x569.jpg 1536w, https:\/\/www.cartaecartiere.com\/wp-content\/uploads\/2023\/10\/schaffer.jpg 1800w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">Fig 2: Total Cost of Ownership (TCO) shows the savings after the switch\nto the Q.drive cover.<\/figcaption><\/figure>\n\n\n<style>\n\t#block_9d53c3b3109b1086f5d71be7f9dd113e{\n\t\tbackground-color: #ffebcd;\n\t\tcolor:  #faa61a\t}\n\n\t#block_9d53c3b3109b1086f5d71be7f9dd113e h1,\n\t#block_9d53c3b3109b1086f5d71be7f9dd113e h2,\n\t#block_9d53c3b3109b1086f5d71be7f9dd113e h3,\n\t#block_9d53c3b3109b1086f5d71be7f9dd113e h4,\n\t#block_9d53c3b3109b1086f5d71be7f9dd113e h5,\n\t#block_9d53c3b3109b1086f5d71be7f9dd113e h6{\n\t\tcolor:  #000000\t}\n<\/style>\n<div class=\"clearfix cec-box-informativo p-3\" id=\"block_9d53c3b3109b1086f5d71be7f9dd113e\" style=\"\">\n\t<div class=\"acf-innerblocks-container\">\n\n<h2 class=\"wp-block-heading\">SCH\u00c4FERROLLS<\/h2>\n\n\n\n<p>Sch\u00e4ferRolls GmbH &amp; Co. KG, based in Renningen, Germany, was established in 1946. With by now over 300 employees worldwide, the company manufactures technologically sophisticated and high-performance roll systems and roll covers for all industries, particularly for the paper, foil, textile, printing, furniture, packaging and metal industry, as well as for machinery and plant engineering. <\/p>\n\n\n\n<p>Production facilities are located at Renningen (Germany), Brnik (Slovenia) as well as at Farmington, NH and Covington, VA (USA) with a total production area of more than 32,000 m\u00b2.<\/p>\n\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>The company noticed extreme wear in the Fourdrinier wire drive roll and the need of frequent roll replacement and associated new coatings. After a running for only six months the standard rubber was already so worn that a new cover was needed. Due to the complex replacement technology in this position, increased time and consequently &hellip; <a href=\"https:\/\/www.cartaecartiere.com\/en\/wire-drive-roll-roll-cover-q-drive-from-schaferrolls-impresses-with-doubled-running-time-and-reduced-costs\/\">Continued<\/a><\/p>\n","protected":false},"author":2,"featured_media":2562,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[84],"tags":[94],"class_list":["post-2557","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ottobre-2023","tag-in-papermill"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/posts\/2557","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/comments?post=2557"}],"version-history":[{"count":17,"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/posts\/2557\/revisions"}],"predecessor-version":[{"id":3606,"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/posts\/2557\/revisions\/3606"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/media\/2562"}],"wp:attachment":[{"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/media?parent=2557"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/categories?post=2557"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/tags?post=2557"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}