{"id":6462,"date":"2024-10-04T17:21:34","date_gmt":"2024-10-04T15:21:34","guid":{"rendered":"https:\/\/www.cartaecartiere.com\/?p=6462"},"modified":"2024-10-04T17:49:25","modified_gmt":"2024-10-04T15:49:25","slug":"innovative-solutions-and-cutting-edge-performance","status":"publish","type":"post","link":"https:\/\/www.cartaecartiere.com\/en\/innovative-solutions-and-cutting-edge-performance\/","title":{"rendered":"Innovative solutions and cutting-edge performance"},"content":{"rendered":"\n

Giotto Technologies and Baosuo are the winning match in the tissue industry: European field expertise combined with Chinese production capabilities that enable Giotto Technologies to increasingly establish itself as an international key-player. <\/p>\n\n\n\n

Founded in 2021, the company has distinguished itself with market innovations and highly performative comprehensive solutions that range from raw material processing to the creation of the finished product pallet ready for market logistic. Giotto Technologies is Baosuo\u2019s first overseas R&D center in Europe, entirely managed by an Italian team. <\/p>\n\n\n\n

The company\u2019s goal is to grow on the global stage by offering reliable and energy-efficient tissue machines. Baosuo chose to invest in Lucca, the heart of Europe\u2019s tissue district. <\/p>\n\n\n\n

The Baosuo Group <\/strong>is a premium company specializing in the production of tissue machinery, paper mills, converting and packaging equipment, offering turnkey solutions. Its product catalog includes tissue production machines, converting machines, packaging machines and intelligent electrical systems. <\/p>\n\n\n\n

Sustainability is at the core of its research for innovation and continuous improvement, with each phase of the converting process maintaining high production standards and a high level of environmental sustainability. Giotto Technologies\u2019 converting lines reduce energy consumption through the integrated motorization of rollers, a solution that eliminates any transmission device and achieves better control for electronic cam and movement phases. All Giotto Technologies machines are Industry 4.0 certified. <\/p>\n\n\n\n

Technical innovation, product innovation. Genium\/tripler<\/p>\n\n\n\n

Giotto Technologies\u2019 production lines are equipped with the latest technical innovations and are designed to maximize operational efficiency and the quality of the final product. The latest generation Torque Motors, used for the first time in the tissue converting sector, offer consistent power and higher energy efficiency while reducing operating costs. <\/p>\n\n\n\n

\"\"
Genium Winding Nest.<\/figcaption><\/figure>\n\n\n\n

Advanced winding methods ensure precise control of tension and pressure, improving the quality of the finished roll. The integration of the latest version of the Siemens platform provides optimized control and greater machine reliability, reducing downtime and increasing productivity. The thickness retention systems ensure that the finished product maintains the desired thickness, improving its consistency and quality. <\/p>\n\n\n

\n\t
\n\t\t\n\t\t\t\n\t\t<\/a>\n\t<\/div>\n<\/div>\n\n\n\n

The human-machine interface (HMI) is designed to be user-friendly, allowing operators to monitor and control operations efficiently. Giovanni Bertoli Barsotti, Giotto Technologies CEO<\/strong> has stated: \u201cThe GENIUM series provides the market with a new concept of tissue converting rewinder that includes a series of patented innovations, as for example the double rider rollers or the new core cradles. Adjustable from HMI, together with \u201czero\u201d hydraulics and less pneumatics in favour of servo cylinder, significantly enhances production efficiency, equipped with the highest level of flexibility and finished product quality; these solutions place our machinery at the forefront of the industry. Those innovations provide many advantages as: tissue rolls with perfectly uniform winding profile from the core to the last sheet; safe transfer phase thanks to the fact that we start winding with three rolls; maximum retention of the paper\u2019s Caliper obtained in the Embosser station due to the fact that we control the winding always with three rolls; exceptionally wide range and tools-free core diameter change; log vibrations reduction during winding phase. These technical innovations ensure that our machinery is not only competitive but also leading in the sector, providing superior performance and reliability\u201d. <\/p>\n\n\n\n

\"\"
Tripler Laminator Embosser.<\/figcaption><\/figure>\n\n\n\n

TRIPLER represents a true innovation in the tissue sector. Its features respond perfectly to the needs and product dynamism of today\u2019s and tomorrow\u2019s market. In the Laminator, offers the possibility to create new products and grants a simple switching from one configuration to another; moreover, the TRIPLER solution also offers a significant competitive advantage in terms of cost reduction and energy efficiency. <\/p>\n\n\n\n

Tripler configuration possibilities<\/p>\n\n\n\n

\u201cFinally, with TRIPLER, after many years of DERL, DESL and Point to Point, new embossing configurations are available; they open up a completely new scenario in the area of tissue embossing technology and, above all, new product opportunities – states Maurizio Baraglia, Strategic Products Development & Marketing Director<\/strong>. <\/p>\n\n\n\n

Thanks to the possibility of installing 3 engraved steel rolls working simultaneously, it is now possible to obtain a series of brand new configurations. The new configurations offer numerous advantages, among the most evident: extraordinarily high web thickness obtainable from the substrate without compromising the softness, which can actually be increased; augmented 3D effect of the chosen graphic; exceeding traditional technical limits in the creation of Tip-to-Tip graphic designs, unmatched finished product hand feeling. With TRIPLER an opportunity for new products is now available!\u201d – concludes Baraglia. <\/p>\n\n\n\n

Folded products<\/p>\n\n\n\n

The production lines for folded products combine technological simplicity with efficiency and productivity, ensuring a quick return on investment. Giotto Technologies<\/strong> focuses on product innovation such as single packaging in film, pre-packaged bags and bottom-extraction products, solutions with high market penetration potential in the European\/national market. <\/p>\n\n\n\n

\"\"<\/a>
Bottom Pulling Mega Paks.<\/figcaption><\/figure>\n\n\n\n

Giovanni Bertoli Barsotti has stated: \u201cWhat we are doing it\u2019s very simple. We are offering the Western market the opportunity to replicate the success that certain folded product pack configurations have got in Far and Middle East and more recently in East EU where Baosuo is already market leader as preferred supplier in this technology sector. Facial Tissue, Interfolded Hand Towels wrapped in film and Bottom Pulling Mega-Packs are products that have found their position in the tissue market and are consistently gaining shares\u201d. <\/p>\n\n\n\n

Paper machine<\/p>\n\n\n\n

Baotuo, a company under the Baosuo Group specializing in the production of paper machines, has always been dedicated to innovation and excellence in the tissue paper machinery industry. Their commitment to quality and technological advancement has positioned them as a market leader.<\/p>\n\n\n\n

According to the latest data released by Fastmarkets RISI, the leader in paper industry data analysis, covering the 25-year period from the beginning of 2000 to the end of 2025, the total annual output of toilet paper machines delivered globally is 46 million tonnes. <\/p>\n\n\n

\n\t
\n\t\t\n\t\t\t\n\t\t<\/a>\n\t<\/div>\n<\/div>\n\n\n\n
\"\"<\/a>
Turn Key Interfolder Line.<\/figcaption><\/figure>\n\n\n\n

Among the major global tissue machine suppliers, with a market share of about 9.3%, Baotuo occupies the 3rd position after Valmet and Andritz and has confirmed the 1st in China. As an upstream enterprise in tissue paper equipment, Baotuo Paper Machine has always focused on the development and manufacture of high-speed tissue paper making equipment. <\/p>\n\n\n\n

Over the past 17 years, has overcome many technical challenges through technology introduction and independent research and development. For example, in 2015, Baotuo Paper Machine solved the material selection problem of the Yankee Dryer, the core component of paper machine equipment. The adoption of a steel dryer instead of a cast iron dryer effectively avoids potential equipment safety and production quality risks. It improves speed and production while increasing thermal efficiency. <\/p>\n\n\n\n

At present, Baotuo has newly developed a high-end model, the BC1800 High-end Crescent Paper Machine. With a design speed of 1,800 m\/min, a jumbo roll width of 2,800 to 5,600 mm, a single machine capacity of 75 to 150 t\/d, and an annual capacity of 25,000 to 50,000 t, this machine is very suitable for large household paper enterprises. In February 2022, this model was put into production at C&S Paper. Subsequently, it was also put into production by a number of leading Chinese companies, including the Heng\u2019an Group, Sun Paper, Asia Symbol and Taison Group. <\/p>\n\n\n\n

\u201cWith efficient and stable operational performance, this model has also received numerous purchase orders from Russia, Algeria, Indonesia, and other overseas customers. So far, the sales record of this model has exceeded 46 sets, and it has been well received by customers at home and abroad\u201d – states Mr. Benny Peng, Vice President of BAOSUO Group<\/strong>. <\/p>\n\n\n\n

Safety, reliability, high efficiency and low carbon were always the goal pursued by Baotuo\u2019s R&D team. In recent years, Baotuo has introduced top talents from home and abroad and increased R&D expenses to develop a new TAD paper machine, which was successfully put into production in Guangxi, China. This model produces significantly thicker jumbo roll paper and saves more than 40% of fiber material compared to products from ordinary paper machines. <\/p>\n\n\n\n

\"\"
Baotuo Tissue Machine.<\/figcaption><\/figure>\n\n\n\n

At the same time, the main drive motor of the paper machine is a newly developed permanent magnet direct-drive motor by Baosuo Group, which has overcome the industry problem of asynchronous motors in low speed and high torque. The elimination of the main drive reducer of the paper machine greatly improves the efficiency of the paper machine drive system, reducing the power consumption of about 25%. <\/p>\n\n\n\n

With the extensive use of permanent magnet motors in the main drive, flow system, vacuum system, hot air system, and other systems of Baotuo paper machine, the energy-saving effect of the whole machine is remarkable. Baotuo has become a pioneer in low carbon emissions for paper machines in the tissue industry.<\/p>\n","protected":false},"excerpt":{"rendered":"

Giotto Technologies and Baosuo are the winning match in the tissue industry: European field expertise combined with Chinese production capabilities that enable Giotto Technologies to increasingly establish itself as an international key-player. Founded in 2021, the company has distinguished itself with market innovations and highly performative comprehensive solutions that range from raw material processing to … Continued<\/a><\/p>\n","protected":false},"author":2,"featured_media":6477,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[154],"tags":[88],"class_list":["post-6462","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ottobre-24","tag-tissue-converting"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/posts\/6462","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/comments?post=6462"}],"version-history":[{"count":2,"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/posts\/6462\/revisions"}],"predecessor-version":[{"id":6481,"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/posts\/6462\/revisions\/6481"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/media\/6477"}],"wp:attachment":[{"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/media?parent=6462"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/categories?post=6462"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.cartaecartiere.com\/en\/wp-json\/wp\/v2\/tags?post=6462"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}